(1) Machine induction:
This Brushless motor needle winding machine is designed for the BLDC external armature rotor coil winding.
The armature coil winder adopts double-position needle-type outer winding design.
Customers can set parameters according to their own needs, such as automatic winding, multi-wire winding,
Automatic indexing, automatic spanning, winding speed, etc.;
Each action cycle will wind 2 BLDC rotor at the same time.simple operation and high production efficiency.
(2) Technical parameter:
Product name: |
BLDC armature rotor coil winding machine/ Needle winder |
Type: |
Automatic |
BLDC Armature I.D.: |
20-80mm (Other specifications can be specially designed) |
BLDC Armature O.D.: |
50-120mm(Other specifications can be specially designed) |
BLDC Armture stack length: |
10-80mm(Standard stroke) 100-200mm(Long stroke, special customization) |
Wire dia.: |
0.5-1.5mm(Other specifications can be specially designed) |
Applicable pole number : |
multipolar |
Motor winding mechod : |
Needle winding |
Winding stations : |
Two |
Spindle speeds : |
0--300 RPM (adjustable) |
Servo mechanism: |
Two 4.4KW Indexing Motor One 3KW Winding Motor with Brake 750W or so two wiring motor |
Voltage: |
380V/50HZ Three phase four wires |
Air pressure: |
0.5--1Mpa |
Power: |
20KW |
Dimension: |
1200*1360*1800mm (Length * width * height) Does not include wire rack |
Weight: |
600kg |
(3) Application:
The motor rotor needle winding machine is suitable for outer rotor winding of brushless motor in many fields such as HM, medical equipment, household appliances and electric vehicles.
(4)Function and Characteristics:
1. The motor needle winding machine is sutiable for multi-pole BLDC armature coil winding. Manual loading and unloading, automatic clamping, winding and shearing.
2. The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.
3. Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.
4. Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;
5. Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.
6. Quick change-overof tooling;(20 minutes with proficiency)
7. Full aluminum alloy protection
8. PLC control, fault display
9. The wire tightness is moderate, no injury, no breakage, ect.
10. The salt test of the product is carried out within 10 mA in one minute.
11. Equipment safety index: accord with CE standard.
12. Efficiency: 120 rev / min.
13. Beat: 5 minutes / BLDC rotor.
14. Noise: 60-70 decibels or less.
(5) Picture show
1.The BLDC rotor needle winding machine
2. The BLDC armature needle winding machine